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As a core piece of equipment in construction projects, excavator faults can affect both efficiency and safety. The following outlines common faults and solutions across six core modules: engine system, hydraulic system, electrical system, transmission system, working devices, and travel devices. 1. ... Read More
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In an excavator’s hydraulic system, relief valves are critical control components. Their main function is to control and limit the system pressure to prevent overload. Depending on their installation position and function, the common types of relief valves and their roles are as follows: 1. Main ... Read More
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Caterpillar Caterpillar 950 GC Suitable for medium-duty tasks, offering high performance and excellent fuel efficiency. Caterpillar 966M High-efficiency power and durability, suitable for heavy-duty work and complex environments. Caterpillar 980M An all-around model with high productivity and ... Read More
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Sensor Name Installation Location Main Function Hydraulic Pressure Sensor Pump outlet, working circuit lines Monitors hydraulic pressure; controls pump output; supports load-sensing control Hydraulic Oil Temperature Sensor Hydraulic tank, return line Monitors oil temperature to prevent overheating ... Read More
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The air conditioning system of an excavator works on a similar principle to that of an automobile, consisting of a compressor, condenser, evaporator, expansion valve/capillary tube, blower, pipelines, and control circuits. Due to dusty environments, strong vibrations, and poor heat dissipation ... Read More
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The throttle control on Volvo excavators usually involves mechanical throttle, electronic throttle (ECU/e-throttle), pedal or knob, sensors, and linkage. Faults may cause unstable engine idle, slow response, or inability to accelerate. 1. Slow Throttle Response or Engine RPM Not Increasing Possible ... Read More
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1. Fault Symptoms On-site, the operator reported that the boom sometimes moves fast and sometimes slow, showing random behavior. The issue is intermittent: sometimes the machine works a whole day without problem, while at other times it occurs four to five times within an hour. This fault affects ... Read More
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1. Display Screen Not Turning On / Black Screen Possible Causes Power supply or fuse failure Loose connectors or wiring issues Faulty display screen Remedies Check fuse and power voltage Inspect connectors and wiring → clean or reconnect Replace the display module 2. Display Screen Flickering or ... Read More
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Insufficient machine power is a common but high-level fault in construction machinery. As a mechanic, this fault can be challenging to diagnose accurately on-site. The simplest cause is often fuel circuit blockage or clogged filters. However, accurate diagnosis under on-site conditions requires ... Read More
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Many operators have started performing their own machinery maintenance, which is a positive trend. It shows that technicians are recognizing the value of technical work—because skilled maintenance is highly valuable. However, mastering maintenance is not something that can be learned in a few days. ... Read More
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