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Electronic Injection vs. Direct Injection — Simplified Engineer’s Explanation 1. What Is a Direct-Injection Engine? Direct injection means fuel is sprayed directly into the combustion chamber on top of the piston. Key features: Multi-hole injectors, high injection pressure High combustion efficiency... Read More
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For older construction machinery, overheating of hydraulic systems is a common issue and a frequent headache. Let’s discuss some causes and simple inspection methods. For mature and well-established machines, the original design already fully meets the cooling requirements of the hydraulic system. ... Read More
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Discussion on the Differences Between Automotive and Construction Machinery Engines Understanding the differences between automotive engines and construction machinery (industrial) engines requires familiarity with internal combustion engine principles and national standard classifications. This ... Read More
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This issue is actually quite common. Except for electrical faults that can be detected using diagnostic instruments, wear of mechanical fuel system components can only be addressed by replacing all injectors simultaneously. Worn components lack sensors, so the engine control unit (ECU) cannot detect ... Read More
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Precautions After Replacing the Hydraulic Pump and Hydraulic Oil in Construction Machinery Hydraulic pumps and hydraulic oil are essential for construction machinery—even electric excavators rely on hydraulic transmission systems. Replacing a hydraulic pump is a common task, but many have suffered ... Read More
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High-Temperature Issues in Construction Machinery Cooling Systems – Key Points 1. Cooling System Performance Deficiency (Most Common Cause) Fan speed and belt condition: Slipping or worn belts reduce fan RPM and cooling efficiency. Check fan speed with a tachometer; replace belts if the top surface ... Read More
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The engine and hydraulic system are the two core power sources of construction machinery. Their performance directly determines the machine’s operational reliability and efficiency. When a machine requires maintenance or major overhaul, users naturally seek reliable and high-quality service. ... Read More
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Troubleshooting Guide: Starting Issues in Electronically Controlled Diesel Engines 1. Preliminary Checks Fuel supply Ensure the fuel tank has adequate diesel. Check fuel lines for blockages or incorrect assembly after maintenance. Electrical system Verify battery voltage and condition. Check fuses ... Read More
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Slewing Bearing Seal Replacement Guide Applicable Machines: Excavators and similar hydraulic machinery 1. Tools and Materials Required High-quality replacement slewing bearing seal (cut to OEM-specified length) Flathead screwdriver 502 adhesive (cyanoacrylate glue) Cleaning rags or solvent 2. Step... Read More
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Hydraulic System Cooler Bypass Valve and Return Check Valve — Technical Reference Applicable Machines: Excavators and similar hydraulic systems 1. Valve Overview In the low-pressure return circuit of many excavators, there are two similar but functionally different valves: Valve Common Name Primary ... Read More
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