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When machines are in operation, problems and malfunctions are inevitable. When you can’t fix them yourself, there are usually a few common ways operators seek help: Call the nearest mechanic. Ask another operator who’s dealt with similar issues. Turn to an experienced repair shop. Contact a dealer’s ... Read More
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Building a Reliable Technical Support Network To better provide reliable, timely, and high-quality repair and maintenance services for our fellow operators (not limited to excavators but covering various types of construction machinery), we have organized a team of experienced service engineers and ... Read More
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The legendary CAT 320 (323) D-series — once hailed as the “first-generation miracle machine” — has been in operation for over a decade and is now entering its twilight years. Known for their strong power and high fuel consumption, these machines are now giving their long-time owners a real headache ... Read More
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Nowadays, almost all machines come equipped with air-conditioning systems, except for open-cabin naturally ventilated models. When I first started in on-site CAT technical service more than twenty years ago, this was almost unimaginable. Back then, only CAT machines offered air-conditioning as ... Read More
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Regardless of the machine size, brand, or hydraulic structure—even for gear pumps—it is crucial to remove any air trapped in the hydraulic system after maintenance or component replacement. This step is very important. For example, a CAT 330C excavator suffered three consecutive new gear pump ... Read More
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The 4M40 engine was installed in several models of CAT excavators as well as a few small models under the Sumitomo brand. This engine is now discontinued, but it was originally designed by Mitsubishi for the Pajero (Leopard) SUV. It was intended to be a high-speed engine, and not only CAT but also ... Read More
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The new generation CAT machines are equipped with electronically controlled fans (EC fans) that offer: Low power consumption High maintainability Controllable rotation direction Improved engine thermal efficiency However, these fans require proper maintenance. Neglect can lead to high engine ... Read More
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1. Historical Background Origin: CAT began developing electronic control valves in the early 20th century and applied them to large excavators, such as the 374D series. Development: In 2011, during a new machine training session in Yinchuan, Ningxia, I personally studied these systems. To this day, ... Read More
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Definition: For an excavator, basic structural components refer to: Upper and lower turntables, main frame; Boom, arm, and other structural members that do not require frequent short-cycle maintenance. While these components are designed for long-term use, failures can still occur due to diverse ... Read More
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In construction machinery, the seals of hydraulic cylinders gradually wear out and fail during operation, leading to internal leakage (if you can’t spot external leakage, you must have had too much to drink at lunch). Internal leakage is not only harmful to normal machine performance but can also ... Read More
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